AquaGas Smart CEMS solution

 

AquaGas is excited to increase its range of smart sensors with the release of a new branded CEMS (Continuous Emissions Monitoring System) recently acquired through an OEM with MADUR (Poland) and available across Oceania: the MAMOS.

The MAMOS Smart CEMS is an online monitoring system designed by MADUR and integrated by AquaGas for the ANZ market which responds to industrials and environmental authorities today’s demand for a large range of industrial applications including small to large combustion plants (power station, paper mill, cement plant…), WTE (waste to Energy) installations as well as biogas, syngas and biomass generators .

Thanks to its modular and adaptive design the Mamos allows combining multiple sensors (PID, low and high range NDIR, Electrochemical, Thermal Conductivity) with applications specific sampling systems (Direct extractive heated and standard sampling train, Peltier cooler, Nafion membrane…). All system components are field replaceable and comes with a 24 months warranty.

Available as standalone unit, single analyser or redundant systems (fully backed up with manual and automatic redundancy) the Mamos smart CEMS is offered as a complete stationary CEMS for permanent installation or long term rental. AquaGas global service includes the various level of associated services (initial and final installation, commissioning, long term or punctual service agreement as well as the supply of consumables and critical spares for periods up to 5 years.

Moreover the MAMOS Smart CEMS ensures minimal investment and extremely low ownership costs for trouble free environmental monitoring and process control operations while complying with Australians states regulations.

Here are some of the MAMOS Smart CEMS main features:

  • Suited to complex gas matrix with accurate measurements of a large selection of gases: H2S, CO, CO2, HCl, SOx, NOx, H2, VOCs, CxHy, O2, NMHC and more.
  • Designed for harsh operating conditions with high dust load and elevated moisture content
  • Peltier, Nafion and standard sample conditioning sampling system
  • Builtin data logger
  • Reporting of normalised concentrations (mg/Nm3 or ppm) through analogue outputs, ModBus
  • Standalone and redundant systems with DAHS
  • Madcom acquisition and configuration software
  • In depth filtration with three stage particulates filtration (insitu with sequential backflush, heated filter, condensate trap and fine safety filter)
  • Full remote access
  • Multistream monitoring

 

City Of Gold Coast

Committed to a better environment and sustainable future, AquaGas Pty Ltd is proud to assist the City of Gold Coast with the installation of a new gas monitoring system used to optimize the production of biogas as part of the government’s renewable energy target. Unlike natural gas derived from fossil fuels, Biogas is a mixture of gases produced by the fermentation process of fresh waste material in anaerobic (without air) conditions making biogas a renewable “natural gas” resource. With a complete monitoring system currently online, this new installation expands AquaGas references in the field of process control and environmental compliance at Biogas plant.

Biogas Monitoring Systems

for the City of Gold Coast

Biogas plants help to significantly reduce fugitive emissions of greenhouse gases and odour precursors while recovering energy for better process efficiency. There are multiple advantages in measuring biogas composition along the fermentation process and accurate online reading of CH4, H2S, CO2 and O2 have become our clients key factors in terms of plant operations and environmental compliance.

City of Gold Coast entrusted AquaGas Monitoring Systems for the supply, installation and commissioning of a biogas monitoring system ABYSS ABG as required to operate their three digesters each holding 27 ML, 15 ML and 15 ML each respectively. The turnkey and customised system delivered and commissioned by AquaGas enables safe plant operations, combustion efficiency and high reliability thanks to is a process sampling system with continuous liquid drain, dual stage pressure rated up to 10 bars, particulate filter, condensate trap and moisture alarm. At the heart of the system, the ABYSS ABG analyser from Ankersmid Sampling BVBA is fitted with high precision gas proprietary cells for simultaneous online measurements of CH4 content in % by NDIR (Non Dispersive Infra Red) and H2S traces down to 1 ppm (Electrochemical cell).

The ABYSS BIOGAS ABG and SYNGAS ASG Series are manufactured by Ankersmid Sampling BVBAANKERSMID® is well-known in the industry for more than 30 years now with subsidiaries in several countries (Netherlands, France, China, Romania, Germany, Korea etc.) and more than 100 employees world-wide assures ANKERSMID® in a leading position in the field of gas sampling and laboratory equipment. All products are designed and manufactured by ANKERSMID® Sampling Belgium including but not limited to gas sample probes, gas coolers, compact conditioning systems, NOx-converters as well as a complete range of universal gas sampling components. ANKERSMID® offering includes the most complete range of CEMS sampling system components and accessories completed with the versatile ABYSS series gas analysers. The modular and universal design of the CEMS components and accessories empowers cost effective, reliable and innovative system integration.

MADE TO MEASURE

Environmental Monitoring and Process Control

AquaGas is supporting the global industrial community with high performance environmental and process monitoring systems (Continuous Emissions Monitoring Systems, Air Quality Monitoring Systems, Online process analysers, Water Quality Monitoring Systems) specifically designed and built to meet your application requirements.

AquaGas Pty Ltd – Enews – New Products – PID Analyzers

AquaGas Pty Ltd recently took over the technical and sales representation of PID Analyzers LLC (MA, USA) in Oceania. With more than 40,000 systems sold worldwide, PID Analyzers LLC offers performant and reliable solutions for a large panel of industrial and environmental applications. PID Analyzers LLC microprocessor based electronics is designed to control large range of gas proprietary sensors such as photoionization, flame ionization, thermal conductivity, flame photometry, infrared & amp; UV absorption, electrochemistry, capacitance…

Thus AquaGas complete its offer for Air Quality, Laboratory, Continuous Emissions Monitoring Systems and process control with a versatile and powerful technology perfectly suited to today’s industries, environmental agencies and laboratories requirements. PID Analyzers LLC Gas Chromatography based technology enables ultra low (ppt) to process level (%) online measurement of a broad range of chemicals in ambient air and industrial emissions especially for the key components Sulphur compounds and Mercury.

 

Zoom on the MC301

Sulphur Compounds Online Analysis

Ultra-Low level in Ambient air

The M301C® Gas Chromatograph analyser belongs to the fourth generation of GC developed by PID Analyzer LLC (USA) for online monitoring of wire range of gases including but not limited to Sulphur compounds (Mercaptans, COS, CS2, SO2, H2S, DMS, THT, EM, MM, DES…) in ambient (AQMS) and indoor air (OH&S).

 

 

AquaGas is supporting the global industrial community with high performance environmental and process monitoring systems (Continuous Emissions Monitoring Systems, Air Quality Monitoring Systems, Online process analysers, Water Quality Monitoring Systems) specifically designed and built to meet your application requirements.

  • ENVIRONMENTAL MONITORING
  • ENVIRONMENTAL MONITORING
  • ENVIRONMENTAL MONITORING
  • ENVIRONMENTAL MONITORING

Tank Headspace Monitoring Systems – THMS

Applications

in the Oil and Gas industry.

Water treatment plant in refineries and other oil and gas processes requires the use of tank for storage purposes and as part of the wastewater management plan. The composition of the air confined in the tank headspace provides a good indication of the level of contamination in the wastewater influents. Monitoring gas in tank headspaces also becomes mandatory when it comes to managing oils contaminated water. Explosion risks but also the corrosion and degradation factor are controlled with the blanketing whose automation can largely be optimised by the online measurement of gas concentrations in the headspace. Moreover there is a large number of compounds that will  adduce plant operators detailed information with regards to filtration and decantation processes.

Tank Blanketing Automation

Tank blanketing is the process of filling the headspace in storage vessels and reactors with an inert gas, usually to protect its contents from exploding, degrade but also to protect equipment from corrosion. As oxygen and moisture in the air can be undesired in numerous processes and applications, blanketing is done in a wide range of industries, varying from petrochemicals to food and beverage, pharmaceutical to pure water. Inerting is done for similar reasons but is not limited to storage tanks and reactors only. Any confined space can be sparged with an inert gas to create the desired atmosphere. This ranges from packing food under protective atmosphere to increase shelf life to lowering the oxygen concentration in rooms where welding takes place to reduce risk of fire.

Risks Management

Wrongly engineered or poorly maintained blanketing systems may lead to serious incidents, degraded plant operations and pollution events. A malfunctioning may cause the tank to implode or causes the leaking of air into the tank, which, as mentioned, can have consequences with regard to product quality and, depending on the stored product, can seriously increase risk of explosion.

One way to increase safety and reduce the use of blanketing gas (nitrogen, air…) simultaneously is to control inertisation as a function of gas concentration in the headspace. Depending on the product and the reason for blanketing and inerting, there are tolerances when it comes down to the maximum allowable oxygen, VOCs or other combustibles concentration. Certain monomers require zero percent oxygen to prevent polymerization. Others require a small amount of oxygen for the same reason. In the case of explosion protection, the oxygen concentration does not necessarily need to be zero. In fact for all solvents a so called limiting oxygen concentration exists. Below this concentration there is no risk of explosion. It is obvious that controlling the tank headspace purge based on the concentration will seriously cut nitrogen or other blanketing gas costs. Furthermore the measurement of gas concentrations in the tank headspace provides an important safety parameter.   Thresholds such as Limiting Oxygen Concentration (LOC), Maximum Oxygen Concentration (MOC), Lower Explosive Limit (LEL) indicate application and gas specific limits in terms of concentration.

For example, two threshold values are established for the oxygen concentration in the tank headspace, well below the Limiting Oxygen Concentration; the Lower Intervention Level and the Upper Intervention Level. These two threshold values are the set-points that control the purging sequences. The moment the oxygen concentration reaches the Lower Intervention Limit, the nitrogen flow is intermittent. Purging of the vessel is resumed when the upper intervention limit is exceeded. This means that the inerting system keeps the consumption of nitrogen minimal while safe operation is ensured.

Analyser solutions

Depending on individual process conditions and solvent; O2, H2O and LEL are usually the main parameters of interest. However when odour control is implemented NH3, H2S and VOCs can be added to the monitored parameters.

To meet the needs of the waste recycling facilities, AquaGas offers a unique fully automatic solution for realtime measurement of gas concentrations in Tank Headspaces. AquaGas THMS features the association of a MAMOS multigas analyser fitted with a combination of 9 gas proprietary measuring cells with a field proven, robust and dedicated Exproof sampling train. The system can be multiplexed for controlling up to 4 tank headspaces. Both the gas sampling probe located at the top of the tank and the sample line are temperature controlled above the gas dew point. Depending on the application, the gas can also be fitted with the optional backflush, temperature sensor, insitu filter… The onboard PLC offers a large panel of IOs as required to handle blanketing regulator, breathing valve, safety relief valve…

The THMS is integrated in Australia by AquaGas for continuous and simultaneous measurement of VOC, NH3, CO, CO2, LEL, CxHy, H2S and O2 inside tank headspaces.

Advantages of AquaGas THMS

The AquaGas THMS is a cost efficient and safe solution available in a compact wall mount IP56 enclosure that totally eliminates the need for multiple sensors and probes. The sampling probe can be mounted directly into the vessel or blanketing gas discharge piping and is rated for high dust, moisture or solvents loads. A retractable filter assembly allows cleaning of the sampling probe without the need for dismounting the probe from its matching flange. Zero calibration is performed automatically on a daily basis while span gas calibration is only required quarterly. In very critical applications, the system can be equipped with redundant probes and or sensors for additional safety and self check purposes. Compared to traditional analyser technology, the AquaGas THMS is available at only a fraction of the costs. The most valued perceived benefit however is the significant increase of safety, enormous savings on tank maintenance as well as the optimised process operations.

aquagas_logo_500px

Integrated Systems and Customised Services

For better environmental performances.

  • ONLINE WATER ANALYSERS

    Ammonium, Free or Total Chlorine, Hydrazine, Morphine, Phenol, Sulfates, Colour, Silica, Phosphates (Orthophosphates), Hardness, Aluminium, Chromium VI, Iron, Nickel, Lead, Zinc, TH, Alkalinity, Chlorides, Cyanides, Fluorides, Peracetic acid VFA, CaM…

    SERES® online water quality analyser offers multiple sensor and method configurations. Here are the typical  measuring parameter calibrated on the TOPAZ unit. For other parameters or different measuring ranges (MR), please consult us.

  • EMISSIONS AND PROCESS GAS ANALYSERS

    NO, NO2, NOx, SO2, CO, HCl, CO2, H2O, H2S, NH3, N2O, COS, SO3, CH4, HF, HCN, H2…
    Our strong partnerships implemented with world leading CEMS and Process gas analyser manufacturers as well as local distributors,  provide AquaGas with an extensive range of technologies, diverse measuring principle and sampling methods to design and build cost effective, versatile and high performance systems composed of instruments specifically selected  in consideration of the applications.

  • DATA ACQUISITION AND REPORTING SOFTWARE

    Data Aquisition Software (CDAS) is a fully MCERTS accredited (parts A, B, C1 & C2) real time data acquisition software – now available for touch screens and windows 10. CDAS is customisable and flexible, allowing it to collect raw data from a range of instruments for CEMS

  • ISOKINETIC SAMPLING CONSOLE

    Isokinetic sampler developed for short to medium term emissions monitoring, fulfilling all the requirements of the dioxins and persistent organic compounds (POPs), PCBs, metals, HCB and fine dust measurement standard within the same sampling train

  • PORTABLE GAS ANALYSERS

    O2, CO, CO2, NO, NO2, SO2, H2S, H2, CL2, N2O and VOCs

    Professional flue gas analyser combining high quality of sample conditioning with great measurement accuracy for continuous emissions monitoring or online process measurement of up to 9 gases simultaneously.

AquaFID THC CEMS – Continuous Emissions Monitoring Systems

 

AquaGas supplies four FID CEMS AquaFID

For Sydney’s greater remediation project

AquaGas Monitoring Systems is proud to be part of a major remediation project taking place in the heart of Sydney’s next financial, tourist, cultural and entertainment precinct. This significantly large remediation project is now underway over the next three years to remediate on site 150,000 tonnes of contaminated fill material from a former gas plant.

One of the main actors in this project,  South Pacific market leader for the containment and filtration of hydrocarbons (sheen, gasoline, diesel and oils) and a range of other chemicals, has selected AquaGas Pty Ltd for the supply, installation and commissioning of the Continuous Emissions Monitoring Systems and Process Analysers at the remediation site.

To meet our client environmental monitoring requirements, AquaGas has offered a unique CEMS (Continuous Emissions Monitoring Systems) solution based on Gas Chromatography, the AquaFID. The AquaFID is a fully automatic THC CEMS integrated in Australia by AquaGas for continuous and simultaneous measurement of Total Hydrocarbons (THC), Non Methane Hydrocarbons (NMHC) and Methane (CH4).

The AquaFID key features includes the association of a field proven, robust fast loop heated sampling system from Ankersmid Sampling BVBA (Belgium) with a highly accurate M529H FID analysers from PCF (Italia).

The Exproof sampling system is fitted with extensive features such as calibration port as per international CEMS code and EN14181 for reliable continuous compliance monitoring. A combined H2 and Zero Air generator FID Station from Leman Instruments (France) ensures gas cylinders free operation for more safety and minimal site attendance.

The remediation projects are being strictly monitored in real time. Data is regularly reported to the EPA.

 

AquaGas Pty Ltd

Integrated systems and Customised Services

aquagas_logo_500px

AquaGas Pty Ltd has the tools and technologies needed to accurately measure atmospheric emissions of gaseous pollutants helping you in improving air quality and environmental performances.

  • Portable Gas Analysers

    Multigas analysers fitted with a combination of proprietary gas cells for short term monitoring of biogas, syngas and combustion processes.

  • Isokinetic Sampling Console

    Isokinetic sampler developed for short to medium term emissions monitoring, fulfilling all the requirements of the dioxins and persistent organic compounds (POPs), PCBs, metals, HCB and fine dust measurement standard within the same sampling train

  • Data Acquisition and reporting Software

    Data Aquisition Software (CDAS) is a fully MCERTS accredited (parts A, B, C1 & C2) real time data acquisition software – now available for touch screens and windows 10. CDAS is customisable and flexible, allowing it to collect raw data from a range of instruments for CEMS

CEMS and process gas analyser

 

A new approach to continuous gas monitoring

The Mamos is a high quality stationary monitoring system for the measurement of up to 6 gases as well as gas temperature, ambiant and differential pressures (Gas Flow) in a large field of applications.

Designed to optimise performance/price ratio, small in size and yet very skilful analyser, the Mamos is the field proven alternative for large, intricate Continuous Emissions Monitoring Systems, as it does not fall behind them concerning functionality, abilities, reliability and is far ahead in terms of expenses.

AquaGas Multigas CEMS

Online monitoring made easy

Fully automated and packed with exclusive features, the Mamos concept enlarges monitoring possibilities and respond to the today’s demands in terms of accuracy, reliability and flexibility. Each analyser is supplied with its own sampling system. The entire system is mounted on a wall mount plate and designed for installation in industrial settings and rough environment. It has a modular construction, and offer a large panel of add-ons to match site specific application requirements. The Mamos minimises the installation and ongoing operation cost until now required to fulfil your monitoring needs.

MAMOS-Multigas-analyser-CEMS-features

Multigas

Depending of the gas matrix and components to be analysed, the Mamos can be fitted with up to 6 different sensors. The combination of technologies (NDIR, TCD, PID, Electrochemical) and the addition of separate gas channels into the same instrument empower flexibility in multigas applications. A unique feature is to allocate a gas channel to sensible sensors. Its design ensures the cells have a limited exposure to gases and therefore extends considerably their respective life-time.

Process gas and emissions monitoring in combustion plants, boilers, syngas, biogas, waste recycling facilities and associated filtration systems are typical applications for multiple gas channels configuration.

In Biogas, the primary gas channel holds the CO2, CH4, Osensors while an additional separate gas channel is allocated to sensible Electrochemical sensors, H2S for example. The two NDIR gas channels can then be used for CO and VOCs.

MAMOS-CEMS-Flow diagram-2

The Mamos offers multiple sensor and method configurations. Here are the measuring parameter for the most common gases. For other gases or different measuring ranges (MR), please consult us.

 

Gas Analysis Method Range   I   Resolution Accuracy Time (T90) Conformity
O2

Oxygen

Electrochemical, Partial Pressure 20.95% |

0.01%

± 0.1% abs. or 5% rel. 45 sec ISO 12039,
CTM-030
O2

Oxygen

Electrochemical, Partial Pressure 25.00% |

0.01%

± 0.1% abs. or 5% rel. 45 sec ISO 12039,
CTM-030
O2

Oxygen

Electrochemical, Partial Pressure 100.00% |

0.01%

± 0.1% abs. or 5% rel. 45 sec ISO 12039,
CTM-030
CO

Carbon Monoxide

Electrochemical Sensor 4 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec ISO 12039,
CTM-030
CO

Carbon Monoxide

Electrochemical, with H2 compensation 4 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec ISO 12039,
CTM-030
CO

Carbon Monoxide

Electrochemical Sensor 20 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec ISO 12039,
CTM-030
CO

Carbon Monoxide

Electrochemical, with H2 compensation 20 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec ISO 12039,
CTM-030
CO

Carbon Monoxide

Electrochemical Sensor 10% |

0.001%

± 0.005% abs. or 5% rel. 45 sec ISO 12039,
CTM-030
CO

Carbon Monoxide

NDIR

Non Dispersive Infra Red

10% |

0.01%

± 0.05% abs. or 5% rel. 45 sec EN 15058 and

Method 10

CO

Carbon Monoxide

NDIR

Non Dispersive Infra Red

25% |

0.01%

± 0.05% abs. or 5% rel. 45 sec EN 15058 and

Method 10

CO

Carbon Monoxide

NDIR

Non Dispersive Infra Red

50% |

0.01%

± 0.05% abs. or 5% rel. 45 sec EN 15058 and

Method 10

CO

Carbon Monoxide

NDIR

Non Dispersive Infra Red

100% |

0.1%

± 0.5% abs. or 5% rel. 45 sec EN 15058 and

Method 10

CO2

Carbon Dioxide

NDIR

Non Dispersive Infra Red

5% |

0.01%

± 0.05% abs. or 5% rel. 45 sec ISO 12039,

OTM-13

CO2

Carbon Dioxide

NDIR

Non Dispersive Infra Red

10% |

0.01%

± 0.05% abs. or 5% rel. 45 sec ISO 12039,

OTM-13

CO2

Carbon Dioxide

NDIR

Non Dispersive Infra Red

25% |

0.01%

± 0.05% abs. or 5% rel. 45 sec ISO 12039,

OTM-13

CO2

Carbon Dioxide

NDIR

Non Dispersive Infra Red

50% |

0.01%

± 0.05% abs. or 5% rel. 45 sec ISO 12039,

OTM-13

CO2

Carbon Dioxide

NDIR

Non Dispersive Infra Red

100% |

0.1%

± 0.5% abs. or 5% rel. 45 sec ISO 12039,

OTM-13

CxHy

Total Hydrocarbons

NDIR

Non Dispersive Infra Red

1% |

0.01%

± 0.05% abs. or 5% rel. 45 sec
CxHy

Total Hydrocarbons

NDIR

Non Dispersive Infra Red

5% |

0.01%

± 0.05% abs. or 5% rel. 45 sec
CxHy

Total Hydrocarbons

NDIR

Non Dispersive Infra Red

10% |

0.01%

± 0.05% abs. or 5% rel. 45 sec
CxHy

Total Hydrocarbons

NDIR

Non Dispersive Infra Red

25% |

0.01%

± 0.05% abs. or 5% rel. 45 sec
CxHy

Total Hydrocarbons

NDIR

Non Dispersive Infra Red

50% |

0.01%

± 0.05% abs. or 5% rel. 45 sec
CxHy

Total Hydrocarbons

NDIR

Non Dispersive Infra Red

100% |

0.1%

± 0.5% abs. or 5% rel. 45 sec
NO

Nitric Oxide

Electrochemical Sensor 1 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec CTM-022
NO

Nitric Oxide

Electrochemical Sensor 5 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec CTM-022
NO2

Nitrogen Dioxide

Electrochemical Sensor 1 000ppm |

1ppm

± 5ppm abs. or 5% rel. 60 sec CTM-022
NO2

Nitrogen Dioxide

Electrochemical Sensor 4 000ppm |

1ppm

± 5ppm abs. or 5% rel. 60 sec CTM-022
SO2

Sulphur Dioxide

Electrochemical Sensor 2 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec
SO2

Sulphur Dioxide

Electrochemical Sensor 5 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec
H2S

Hydrogen sulfide

Electrochemical Sensor 1 000ppm |

1ppm

± 5ppm abs. or 5% rel. 70 sec
H2S

Hydrogen sulfide

Electrochemical Sensor 10 000ppm |

1ppm

± 5ppm abs. or 5% rel. 45 sec
H2

Hydrogen

Electrochemical Sensor 2 000ppm |

1ppm

± 10ppm abs. or 5% rel. 50 sec
H2

Hydrogen

Electrochemical Sensor 20 000ppm |

1ppm

± 10ppm abs. or 5% rel. 70 sec
H2

Hydrogen

TCD

Thermal Conductivity Detector

10% |

0.1%

± 0.5% abs. or 5% rel 45 sec
H2

Hydrogen

TCD

Thermal Conductivity Detector

25% |

0.1%

± 0.5% abs. or 5% rel 45 sec
H2

Hydrogen

TCD

Thermal Conductivity Detector

50% |

0.1%

± 0.5% abs. or 5% rel 45 sec
H2

Hydrogen

TCD

Thermal Conductivity Detector

100% |

0.1%

± 0.5% abs. or 5% rel 45 sec
N2O

Nitrous Oxide

NDIR

Non Dispersive Infra Red

2 000ppm |

1ppm

± 10ppm abs. or 5% rel 45 sec ISO 21258
N2O

Nitrous Oxide

NDIR

Non Dispersive Infra Red

5 000ppm |

1ppm

± 10ppm abs. or 5% rel 45 sec ISO 21258
CHF3

Fluoroform (Refrigerant R23)

NDIR

Non Dispersive Infra Red

2.5% |

0.01%

± 0.05 abs. or 5% rel. 45 sec
CL2

Chlorine

Electrochemical Sensor 250ppm |

1ppm

± 5ppm abs. or 5% rel. 60 sec
VOC

Volatile Organic Compounds

PID

Photo Ionization Detector

100ppm |

1ppm

± 5ppm abs. or 5% rel. 120 sec Method 21
VOC

Volatile Organic Compounds

PID

Photo Ionization Detector

1000ppm |

1ppm

± 5ppm abs. or 5% rel. 120 sec Method 21

Pleasant interface

Its powerful and pleasant PC interface provides operators and system integrators with a broad range of settings to adjust many aspects of the measurement tasks such as automated sampling, calibration, purge sequences, analogue outputs behaviour, data presentations…

For large sites with complex monitoring requirements, the LAN and ModBus interfaces allow implementing in an efficient way large instruments networks with master/slave configurations and user settable monitoring functions.

MAMOS-CEMS-interface

Optimised integration

This compact system is delivered ready for installation. Thanks to its small size, the system is easy to locate,  install and set-up. The routing of the cables and tubes to the instrument is simplified with all gas and electrical connections grouped onto a single plate.

MAMOS-CEMS-Connector panel MAMOS-CEMS-Connector panel-2

Advanced Features

  • Miniature and field replaceable technology
  • Standard configuration includes 6 sensors (NDIR, TCD, PID or Electrochemical)
  • Measured gases: O2, CO, CO2, CxHy, NO, NO2, SO2, H2S, H2, N2O, Cl2, VOC
  • Built-in real-time calculations for the following process parameters:

 

Variable Method Range   I   Resolution Accuracy Response Time (T90)
Tgas

Gas temperature

K-type thermocouple -50 ÷ 1000°C |

0.1°C

± 2°C 10 sec
Tgas

Gas temperature

S-type thermocouple -50 ÷ 1000°C |

0.1°C

± 2°C 10 sec
Tamb

Boiler intake air temperature

PT500 resistive sensor -50 ÷ 1000°C |

0.1°C

± 2°C 10 sec
DP

Differential Pressure

Silicon piezo-resistive pressure sensor 25hPa ÷ +25hPa |

1Pa (0.01hPa)

± 2Pa abs. or 5% rel. 10 sec
V

Gas velocity

With sampling probe equipped Pitot tube & pressure sensor 1 ÷ 50m/s |

0.1m/s

0.3m/s abs. or 5% rel. 10 sec
Lambda λ

Excess air number

Calculated 1 ÷ 10 |

0.01

± 5% rel. 10 sec
qA

Stack loss

Calculated 0 ÷ 100% |

0.1%

± 5% rel 10 sec
Eta η

Combustion Efficiency

Calculated 0 ÷ 120% |

0.1%

± 5% rel 10 sec
  • Large display / User friendly menu
  • Built-in gas chiller with continuous condensate removal
  • Data-logger with SD card for results collection.
  • Analogue outputs (both current and voltage) to control external devices
  • User configurable functions controlled via digital and analogue inputs
  • USB, LAN, RS485 and MODBUS

Versatile in use

The sampling system configuration can be adapted to specific monitoring needs such as multipoint monitoring, redundancy, continuous or time set measuring cycles… When sampling from wet and hot gas, moisture content, condensates and salts are continuously removed by the use of one or several gas dryer(s) (Peltier or Nafion) equipped with built-in safety filter, condensate trap and safety inline particulate filters.

Wether it uses the built-in sampling pump or the pressure from the source, the analyser is designed to work with overpressure. Single gas channel configuration can handle overpressure up 1.8 bar.

MD3 for high moisture content – Waste incinerator, Syngas, Coal Power Stations, Chemical and refinery facilities, (…)

MAMOS-CEMS-MD3-Gas-Dryer

MD2 for low and medium moisture content – Biogas, landfill, odour filtration system, LNG, (…)

Three configurations

Compact – Short-extractive CEMS – Analyser with gas dryer on a common mounting plate, all installed near the measurement place.

MAMOS-CEMS-Compact Version

 

Dimensions (W x H x D) 240 mm x 360 mm x 160 mm
Weight (depends on equipment) 4 kg ÷ 5 kg
Casing’s material ABS
Protection grade IP 20
Mounting plate

dimensions (H x W) | material | weight

596 mm x 450 mm | aluminium | 1.9 kg
Operating conditions T: 10°C ÷ 50°C, RH: 5% ÷ 90% (non-condensing)
Storing temperature 0°C ÷ 55°C
Power consumption (analyser unit only) 30 W max
Data-logger: type | size | number of results SD flash card | max 4GB | practically unlimited
Display: type | parameters Backlit LCD | 20 characters x 4 lines
Gas pump: type | max gas flow | standard gas flow Diaphragm | max 2l/min | 1.5l/min (90l/h)
Maximal extraction point pressure: Atmospheric ±200hPa
Current analogue outputs 4 outputs 0mA ÷ 20mA or 4mA ÷ 20mA
Voltage analogue outputs 4 outputs 0V ÷ 5V or 0V ÷ 10V
Digital inputs 2 inputs, TTL levels, floating = high level
Digital outputs 1 open collector output + 2 SPDT relays (optional)
Computer communication interface B type USB socket

Split /1 dryer – Cold Dry Extractive CEMS – Analyser and gas dryer are installed on separate mounting plates, each equipped with its own power supply module.  The gas dryer is installed near the sampling point therefore the analyser can be located away from the source. Once free from water vapour, the sample can be conveyed on long distances without the need for heated lines.

MAMOS-CEMS-Split Version-2

Split/2 dryers – Cold Dry Extractive CEMS – Compact configuration with an additional gas dryer installed on separate mounting plates, each equipped with its own power supply module. Two dryers in serial for high drying performances suitable for Traces monitoring in wet sample.

MAMOS-CEMS-Split Version

Twin Split – Cold Dry Multipoint CEMS – This version is based on the Twin Split/1 dryer configuration, but uses two MD3 dryer with their own power supply added on  separate mounting plates enabling measurements from two different locations (each dryer is installed near the sampling point). User programmable sampling sequences.
Mamos - Mulitplexed CEMS

 

 

Madur, state-of-the-art monitoring solutions

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1300 850 862

Call us with your application details handy to organise a CEMS demo at your facilities !

AquaGas is supporting the global industrial community with high performance environmental and process monitoring systems (Continuous Emissions Monitoring Systems, Air Quality Monitoring Systems, Online process analysers, Water Quality Monitoring Systems) specifically designed and built to meet your application requirements.

Universal gas sampling system

 

complete gas analysis equipment from one source

Sampling is a key factor to ensure representative analysis and essential to preserve the good status of your monitoring system. AquaGas Monitoring Systems introduces Ankersmid Sampling BVBA (Belgium) stationary sampling equipment designed for Continuous Emission Monitoring (CEMS) and process online analysis.

AquaGas solutions are available as system components for integration into third party systems or as complete turn-key systems. Our systems combine the best technologies available to extract, transfer, and condition samples from stack or crucial process locations prior to analysis.

ACC 400 COMPRESSOR GAS COOLER

Ankersmid Sampling Patented design offers a wide selection of modular options and combinations essential to optimise sampling performances and secure the availability rate of CEMS and process monitoring equipment.

Our adaptative product range is versatile and suits a large variety of applications including:

  • Cement Plant
  • Power Station (Coal fired, Diesel…)
  • Waste Incinerators
  • DeNOx, deSOx and other flue gas treatment process
  • Combustion and Process control
  • Syngas and biogas plant
  • Refineries…

Heated Gas Sample Probes

  • 50°C to 320°C with PID controller or 0-180°C self-limiting heating cartridges
  • High & Low temperature alarm and RS485 ModBus
  • Wide variety of filter materials, length and porosity
  • PTFE demister for wet scrubbers
  • Blowback function for higher dust load up to 10g/Nm3
  • The test gas injection port according to emissions standards (EN14181)
  • Calibration gas feeding via the filter element of the gas sample probe
  • Large selection of heated and unheated sample tubes (incl. ATEX)
  • Easy access to filter, inner stack sample tube, and top-filter
  • Efficient and fast maintenance and routine inspection tasks

Heated Lines

AHL Heatedline-v2

  • 50°C to 200°C Heated Line with PID controller
  • 0-180°C self-limiting heat trace Sample line
  • High & Low temperature alarm and RS485 ModBus
  • Large choice of options and combinations (incl. ATEX)
  • PTFE or SS316 inner tube
  • Multiple inner tubes for calibration, air and sample flows
  • No cold spot
  • Large selection of temperature sensor
  • UV rated PA12 , Polyamide braiding or highly flexible smooth silicon outer jacket
  • Maintenance free and delivered ready for installation

Gas Conditioners

  • 4°C +/-0.1°C dew point stabiliser
  • 19 inch rack  or wall mount units
  • High & Low temperature alarm and RS485 ModBus
  • Large choice of options and combinations (incl. ATEX)
  • Ankersmid Sampling patented NEO® heat exchanger design
  • Multiple stream capabilities
  • PFA® coated gas path and heat exchanger
  • ASS integrated rack mount complete stationary sampling system
  • Low maintenance and reduced operating cost
  • High-performance continuous condensate purge
  • AOX, TUV certified 99% conversion efficiency NOx converter

Gas Sampling Pumps

  • High performance PTFE gas sampling pump
  • 5 to 30 lpm flow range
  • 5 to 240°C operating temperature range
  • Designed for a large range of analytical applications (incl. ATEX)
  • Large choice of options and combinations

Speciality Filters

  • Universal all purposes filters
  • Deep acting particulate filters
  • Calibration gas humidifiers
  • Scrubbers and adsorption material
  • Liquid stop, condensate drain…
  • Built-in liquid alarm sensor, condensate purge, heater…

Ankersmid Sampling

  • Universal

    CEMS integration made easy

  • Performant

    Field proven, high quality, durable Ankersmid Sampling BVBA patented designs

  • Modular

    Comprehensive range of gas sampling equipment from one source

  • Efficient

    Easy to install, maintain and operate

AquaGas is supporting the global industrial community with high performance environmental and process monitoring systems (Continuous Emissions Monitoring Systems, Air Quality Monitoring Systems, Online process analysers, Water Quality Monitoring Systems) specifically designed and built to meet your application requirements.

OFCEAS & Low Pressure Sampling

Continuous Emissions Monitoring and Process Control

Starting in 2012, AP2E launched the industrialisation of the ProCeas® and LaserCEM® product range, the continuous and multigas analysers using OFCEAS* patented laser spectrometry. This analyser range is based on several innovations, providing very high performance in terms of response time (less than a few seconds) and great accuracy of the analyses (wide dynamic range from ppb to %):

OFCEAS, CONTINUOUS INFRA-RED LASER SPECTROSCOPY TECHNOLOGY

The ProCeas® and the LaserCEM® are based on the OFCEAS coupled to a Low Pressure Sampling LPS (100 mbar absolute) developed and patented worldwide by AP2E (France), for the online analysis of several key gases in industrial, environmental and OH&S applications. It provides measurements with a very high spectral resolution in addition to an analysis system with a simplified sampling (no heated line nor treatment of samples) and an interference-free, fast and sensitive analysis, regardless of the matrix of the gas to be analysed.

ProCeas

The OFCEAS technology essentially differs from the CRDS (Cavity Ring Down Spectroscopy or Spectroscopy by resonance damping time) technology by its feedback principle: a part of the emitted radiation is returned from the chamber to the laser, enabling the tuning of the laser and the cavity resulting a resonance phenomenon. With a volume of only 15 cm3, the measuring cavity or cell is equipped with mirrors whose reflectivity exceeds 99.99%, providing an optical path between 1 and 10 km (approx. 10 meters in conventional technologies). The immediate consequence of this phenomenon is the identification of very intense absorption peaks with a very narrow spectral width. Given that the source used is a continuous laser, the system presents very high measurement stability: there is no zero drift and no need for new calibrations.

LOW-PRESSURE SAMPLING SYSTEM

The Low Pressure Sampling (LPS) System allows reducing the sample dew point (vapour pressure) to prevent the risk of condensation. The sampling method is achieved by the use of a sonic nozzle which allows reducing the sampling pressure down to 100 mbar. In these conditions the ambient temperature is almost always above the dew point eliminating the risk of condensation.

r4

  • No Sample heated line required to eliminate condensation: low power consumption, no related ongoing maintenance
  • True Direct Extractive CEMS/Process analyser (no dryer or scrubber)
  • No risk of absorption/desorption typical of high SO2/SO3 application
  • Low pressure accentuate the gas finger print
  • Cost effective multipoint monitoring
  • Standard system comply with ATEX standards

The integrity of the sample is therefore ensured. The very low airflow ensures a verylow response time and a minimal contamination of the system.

OFCEAS Detection limits

All these points enable to both increase the detection sensitivity and  simultaneously reduce the noise, which permits the detection of gases at very low levels of sensitivity (traces of H2S – LOD under 50 ppb, or traces of H2O – under 1 ppm).

ProCeas

Complete pre-calibrated multicomponent (H2S, CO, CO2, H2, H2O, HCl, HCN, HF, N2O, NH3, O2 and CH4) laser Infrared Spectrometer designed for online monitoring of combustion process, natural gas (LNG), pure gas (trace) and ambient air (trace).

 

LaserCEM

The LaserCEM is a complete pre-calibrated multi-component (NO, NO2, NOx, SO2, CO, HCl, CO2, H2O, H2S, NH3, N2O, COS, SO3, CH4, HF) laser Infrared Spectrometer designed for Continuous Emissions Monitoring and compliant to standard EN 15267-3 : 2008 and QAL 1 de EN 14181 . With the announcement of the continuous measurement of SO3 (sulphur trioxide) at the exit of combustion units, AP2E represents the link from an industrial point of view between regulatory measurements (EMC) and optimizing production processes. If SO2 is now properly measured, it does not fully reflect the sulphur emissions from combustion units subject to this requirement. In the presence of oxygen, SO2 does in effect form sulphur trioxide (SO3), a gas that is much more corrosive than SO2. And other chemical phenomena occur, particularly in de-nitrification (DeNOx), which in the presence of ammonia may lead both to an over-consumption of ammonia and to filter blockages. Not measuring SO3 entails the under estimation of sulphur emissions, and also additional maintenance costs and over-consumption of reagents. To have continuous and precise knowledge of the SO2 / SO3 couple enables the operator to choose the controlling conditions for limiting the formation of SO3 and its indirect costs.

*Optical Feedback Cavity Enhanced Absorption Spectroscopy: technology developed and patented by the University Joseph Fourier (France), coupled to a Low Pressure Sampling (100 mbar absolute) developed and patented worldwide by AP2E, for the on-line analysis of different gases. By the end of 2010, after two years of R & D studies, the AP2E ProCeas® was the award recipient of the USA “R & D 100” which rewards the 100 most innovative global technologies of the year.

 


AquaGas is supporting the global industrial community with high performance environmental and process monitoring systems (Continuous Emissions Monitoring Systems, Air Quality Monitoring Systems, Online process analysers, Water Quality Monitoring Systems) specifically designed and built to meet your application requirements.

 

Process monitoring in biogas plants

Why is process monitoring necessary?

Biogas plants are biological systems involving various interacting micro-organisms that anaerobically degrade organic matter. The main product is biogas, a gas rich in methane (CH4) that can be used as a renewable fuel for vehicles or to generate heat or electricity for local use or for use via energy distribution grids.

The degradation involves four consecutive biological processes: hydrolysis, acidogenesis, acetogenesis and methanogenesis.

 

Wasistbiogas

If one of these processes is negatively affected in any way there is an immediate influence on the other processes and the biogas plant can become unstable. Typical process failures include, among others, organic overload, hydraulic overload and ammonia inhibition. Process monitoring can help to understand what happens in a biogas plant and help to maintain a stable process. In many cases, a strongly inhibited micro-organism population or a total crash of the whole plant can have severe financial consequences for the biogas plant operator.

In general, process monitoring in anaerobic or other fermentation processes can help to:

  • Give an overall picture of the biogas process
  • Identify upcoming instabilities in anaerobic digester before a crash happens
  • Accompany a successful start-up or re-start of a plant

The costs of online monitoring are often much lower than the costs and lost revenue associated with re-establishing a biologically destabilised plant.

For example, if a biogas plant has totally crashed it may have to be emptied and filled again with new inoculum. This, together with the necessary start-up period, means that several months can be lost during which the plant could have operated at full load. The financial consequences can be devastating for the plant operator.

Key parameters in Biogas monitoring

Biogas plant

In biotechnological processes, the detailed monitoring of the fermentation product, in this case biogas, provides valuable information. Therefore, it is recommended to monitor both the volume of gas produced and the gas composition. With regard to process monitoring, a change in either gas production or gas composition can be an indicator of process imbalance.

Biogas primary constituents

  • CH4 and H2S measured during the methanation process give a good overall view of the performance of the degradation process and bacterial activity. A decrease in methane content can be a first sign of organic overload, provided that the feedstock mix has not recently changed. Similarly, a sudden increase in H2S can provoke process instability.
  • Simultaneous real-time monitoring of CH4, H2S and CO2 empower process automation (i.e. operation of scrubbers)
  • Before entering the distribution chain, the product must be qualified, again for economic reasons (excess H2S and/or CO2 in the CH4 would make it ‘sour’ and potentially corrosive enough to damage distribution infrastructure)
  • CH4, H2S, CO, CO2 and O2 Continuous Stack Emissions Monitoring required for environmental compliance

 

PROCEAS

Stationary Biogas Monitoring Systemslogo-ap2e

In general, a large variety of devices can be applied for measuring biogas production but in practice, as biogas is of variable gas composition, dirty, corrosive, wet, and produced at low pressure, measuring biogas volume and composition accurately is one of the most challenging parameters at a biogas plant. In the long run not properly designed systems can pose considerable problems due to corrosion, fouling or general deterioration when measuring raw biogas.

AquaGas Pty Ltd introduces the OFCEAS technology and Proceas BioGas analyser  designed by AP2e to address the analytical (online monitoring of biogas primary constituents) and operational (zero drift, minimum maintenance, no consumable, autonomous operation) biogas plants and methanation process monitoring requirements.

AP2e ProCeas BioGas

 

The ProCeas BioGas analyser features two patented technologies:

  • The OFCEAS IR Laser technology for enhanced specificity, selectivity, accuracy and stability (no instrumental response drift.):  The OFCEAS is a self-referencing spectrometer. This means that there is no need to re-analyse a zero and/or a span gas on a regular basis. The “zero” information is contained in the direct measurement spectrum while the “span” information is intrinsic to the analyser (pre-calibrated with 4 OD linear response).

OFCEAS - ProCeas BioGas

  •  The Low Pressure Sampling (LPS) system enabling low-cost installation thank to non-heated lines and reduced maintenance. Lowering the pressure of a gas sample reduces the bandwidth of the absorbance bands. At atmospheric pressure, simultaneous measurement of H2S (ppm’s) in presence of CO2 (10’s %), CH4 (10’s %) can be tainted by cross response / false positive due to spectral overlapping of CO2 and CH4 bands with H2S  information.  If operating at 100 mbar, all absorption bands have narrowed down to the point where there is no spectral overlap of the absorption bands. Cross response have been eliminated. 

OFCEAS Detection limits

When sampling gas from landfill, anaerobic digestion/bacteria and other fermentation processes, the use of a dedicated sampling system is necessary to ensure a specific sample preparation and to preserve your monitoring equipment. Another advantage of the LPS System is the ability to reduce the sample dew point (vapour pressure) to prevent the risk of condensation. The sample extraction is achieved by the use of a sonic nozzle. The sample is taken at a very low pressure (50 to 200 mbar abs, 100mbar nominal). At 100 mbar abs. the ambient temperature is almost always above the dew point eliminating the risk of condensation.

LPS biogas sampling probe

  • No heated line required to eliminate condensation: low power consumption, no related ongoing maintenance
  • Sample does not need to be treated – True Direct Extractive CEMS and Process analyser
  • No risk of absorption/desorption

The ProCeas offers sampling solutions tailored to the needs of the biogas production industry with automated sampling sequences and multipoint monitoring enabling fast, accurate and detailed analysis at various location with a single instrument: Raw biogas (1), processed biomethane (2), vented biogas (3) and stack emissions (4).

 

AP2e ProCeas multistreams

 

The Proceas Biogas Monitoring System is a cost effective online monitoring solution offering application specific features including:

  • Field proven technologies in the Biogas production industry
  • Simultaneous measurement of all primary constituents of Biogas
  • Fully automated standalone system (automatic calibration and sampling sequences)
  • Low Pressure Sampling (no sample condensation)
  • Deep particulate filtration
  • PFA and PTFE gas path (essential to avoid loss of components of interest)
  • Fast, accurate and reliable online analysis
  • No drift or deviation therefore minimal calibration requirements
  • Low-maintenance and user friendly system
  • Site specific sampling solutions

ProCeas Layout

The ProCeas analysers are manufactured and pre-calibrated by AP2e in France. The systems are built, integrated and tested in Australia by AquaGas. Standard systems are delivered fully integrated in a 19 inch rack suitable for installation in industrial settings (indoor 15-35C). For installation in hazardous area the BioGas Monitoring System is available in ATEX certified version.


 

ABYSS

Portable Biogas Analyser

Ankersmid Sampling

 

Short term measurement during start up conditions

The start-up of a biogas plant is a very sensitive process. Due to slow multiplication of some of the micro-organisms involved in anaerobic sludge and the consequent risk of hydraulic overload, the start-up of a biogas plant can take much longer than in other biotechnological processes. A start-up time of 1-2 months is nothing exceptional in biogas plants.

Therefore, the effort in process monitoring has to be highest during start-up. If the start-up is too fast, a sub-optimal biogas process can be the consequence because the most favourable micro-organisms have not multiplied in the biogas plant. In contrast, a slow start-up can cause a possible loss of income as time is taken to reach full load capacity. The frequency of the measurements should be increased during this crucial process steps.

Poster Process Monitoring in Biogas Plants-v1

The  ANKERSMID Portable Biogas Analyser is especially designed so that detailed gas analysis can be carried out at any time in any place. The entire gas conditioning system is housed in a compact and robust carrying case which ensures that the components can be removed easily and gas analysis performed in an efficient manner: quickly, safely and with a  minimum maintenance. This system ensures reliable sample preparation without loss and prevents damage on the  analysis system used downstream.

portable emissions measurement system-probe

The ABYSS Portable Biogas Analyser uses a dual beam Infra-red cell highly resistant to corrosive flue gases and harsh environments of operation.  Its light weight rugged enclosure fitted LCD screen, safety filter and Quick Connect fittings enables efficient short term measurement of emissions and process gas in waste recycling facilities, industrial fermentation plants and associated odour filtration systems.


AquaGas is supporting the global industrial community with high performance environmental and process monitoring systems (Continuous Emissions Monitoring Systems, Air Quality Monitoring Systems, Online process analysers, Water Quality Monitoring Systems) specifically designed and built to meet your application requirements.